Green Casting LIFE project
Green Casting LIFE project aims to demonstrate the technical and environmental feasibility of using inorganic binders, instead of traditional organic ones, in ferrous foundries.
Objectives and activities
The LIFE project six European flagship ferrous foundries will implement at industrial scale the inorganic binder system on their production process implying major changes, starting with selection of the suitable inorganic binder system, changes in processes and investments in new equipment. In parallel different sand reclamation methods will be demonstrated. Based on the results obtained, the foreseen techniques will present an outstanding knowledge for BAT technologies participating to tackle environmental problems and to produce greener products to European market.
The LIFE project aims:
• To successfully use inorganic binder systems on an industrial scale in six flagship ferrous foundries, including necessary equipment investments, in five European countries
• To develop tailor-made inorganic binder systems solutions for iron and steel foundries, in cooperation with the flagship foundries
• To demonstrate different type of sand reclamation methods for inorganic binder system sands (thermal, mechanical and wet methods)
• To enhance the replication potential by
- contacting 200 and interviewing 100 potential ferrous foundries.
- guiding and testing inorganic binders in 15 selected follower pilot foundries in Europe
- providing new results and experiences for the preparation of the Reference Document on Best Available Techniques in the Smitheries and Foundries Industry (BREF document).
• To ensure an efficient communication and dissemination of the project activities.
• To arrange training workshops in six partner countries for potential follower pilot foundries and other relevant stakeholders.
Expected results
Green Casting LIFE project website
Newsletter of the project activities
• November 2023: https://www.azterlan.es/wp-content/uploads/2023/11/GreenCastingLIFE-Newsletter-11-2023.pdf |
Consortium and main contacts
Proyect coordinator:
Meehanite Technology Oy
contact: Sara Tapola
Consortium members:
Metalurgica Madrilena S.A. (Spain) contact: David Valle |
Valumehaanika AS (Estonia) contact: Harri Salu |
Peiron Oy (Finland) contact: Markku Eljaala |
F.A. Engineering srl (Italy) contact: Ivan Stefani |
AZTERLAN Metallurgy Research Centre contact: Erika Garitaonandia Areitio |
PEAK Deutschland GmbH (Germany) contact: Theo Kooyers |
SAND TEAM, spol s.r.o. (Czechia) contact: Michal Vykoukal |
OPSA Ltd (Poland) contact: Maciej Krolikowski |
AGH University of Science and Technology (Poland) contact: Rafal Danko |
A-Insinöörit Teollisuus- ja talotekniikka Oy (Finland) contact: Marko Liikanen |
Centre Techniques des Industries Mecaniques contact: Jean-Bernard Virolle |
Foundry Association of the Basque Country and Navarre (Spain) contact: Oroitz Unzain |
voestalpine Railway Systems JEZ, S.L.(Spain) contact: Asier Renteria |
Foundryteam Oy (Finland) contact: Erkki Karvonen |
Universita degli studi di Perugia (Italy) contact: Stefano Saetta |
Technical data
- Grant agreement LIFE21-ENV-FI-101074439
- Total budget: 7 162 398 €
- EU contribution (60%): 4 297 432 €
- Duration: 09/2022-02/2026
Funding